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T2 Copper Busbar for Transformers - High Conductivity Solutions from China Suppliers and Factory

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T2 Copper Busbar for Transformers - Durable, High-Conductivity Solutions from Reliable China Suppliers and Manufacturers

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Application Scenarios:
, - Oil-immersed/Dry-Type Transformers: Ideal for low-voltage lead-out busbars, winding lead-out connections, neutral point links, and grounding busbars,

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- Box-Type Substations (European/American Style): Essential for connection between high and low voltage cabinets and transformers, ensuring reliability for long-term outdoor operations.

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- PV/Wind Power Transformers: High-current busbars designed for inverter applications, optimized to withstand high-frequency and inrush currents.

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- Industrial Special Transformers: Kiloampere-level DC busbars tailored for smelting and electrolysis transformers. Our products, manufactured in our dedicated factory, are engineered for exceptional performance and durability.

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    T2 Copper Busbar for Transformers

    Technical Specification for Copper Busbar
    Parameter Item Parameter Value
    Material Grade T2 (TMY Copper Busbar)
    Copper Purity ≥99.95%
    Electrical Conductivity (20℃) ≥58.5 MS/m (97% IACS)
    Tensile Strength (Hard Temper) ≥295 MPa
    Elongation (Soft Temper) ≥40%
    Tin Coating Thickness (Tin-Plated Type) 5–10 μm (15μm customizable)
    Standard Sizes (Width × Thickness) 30×3, 40×4, 50×5, 60×6, 80×8, 100×10 mm; Length customizable (3m/6m/custom)
    Insulation Class Compatibility Class F (155℃), Class H (180℃)
    Contact Resistance (After Crimping) ≤10 μΩ
    Executive Standard GB/T 5585.1-2019, IEC 60228
    Selection Guide & Installation Recommendations
    01
    Specification Calculation

    Determine the cross-section based on rated current, ambient temperature, and cooling method. Reduce current-carrying capacity by 10–15% for dry/closed environments. Example: 1000A usually uses 60×6 mm (360 mm²) busbar.

    02
    Surface Treatment Selection

    Bare copper for indoor dry environments; tin-plated (preferred) for humid/outdoor/coastal areas; silver-plated for high-frequency and precision applications.

    03
    Customization Process

    Provide drawings/current/transformer model → Quotation → Confirm process → Production → Quality inspection → Delivery.

    Application Scenarios

    Oil-immersed/dry-type transformers: Low-voltage lead-out busbars, winding lead-out wires, neutral point connections, and grounding busbars.

    Box-type substations (European/American style): Connection between high-low voltage cabinets and transformers for long-term outdoor operation.

    PV/wind power transformers: High-current busbars for inverter side, withstanding high frequency and inrush current.

    Industrial special transformers: Kiloampere-level DC busbars for smelting and electrolysis transformers.

    Package & Shipment For The Copper Busbar
    Frequently Asked Questions
    What is the copper purity of your T2 copper busbars?
    Our T2 copper busbars feature a copper purity of ≥99.95%, ensuring exceptional electrical conductivity (≥58.5 MS/m) and minimal energy loss in transformer connections.
    Which surface treatments do you offer for copper busbars?
    We offer bare copper for indoor dry settings, tin-plated copper (5–10 μm thickness, customizable up to 15μm) for humid/coastal environments to prevent oxidation, and silver-plated options for high-frequency applications.
    What size standards do you support?
    Our standard sizes (width × thickness) include 30×3, 40×4, 50×5, 60×6, 80×8, and 100×10 mm. Lengths can be customized to 3m, 6m, or other specific customer-specified dimensions.
    Which executive standards do your copper busbars comply with?
    All our copper busbar products strictly comply with the GB/T 5585.1-2019 and IEC 60228 international standards, ensuring reliable performance in demanding electrical systems.
    How do I calculate the required busbar size for my transformer?
    You should determine the cross-section based on the rated current and cooling environment. For example, a 1000A current typically requires a 60×6 mm (360 mm²) busbar. We recommend reducing the current-carrying capacity by 10–15% in enclosed or dry environments.