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Insulated Flexible Copper Foil Busbar

Insulated flexible copper busbar use copper foil  as conductors, with different insulating materials on the outer layer. It has the advantages of good flexibility, resistance to bending, easy heat dissipation, strong electrical conductivity, convenient installation and strong fatigue resistance, and can meet various electrical connection requirements.

    Product structure and materials For Insulated Flexible Copper Foil Busbar

    1. Core conductor: T2 purple copper foil

    Material specification: T2 oxygen-free purple copper foil, thickness 0.05mm/0.08mm/0.1mm (optional)

    Lamination process: Multiple layers of copper foil are spliced by molecular diffusion welding, with no loose joints between layers and uniform current carrying

    Surface treatment: Tin plating (anti-oxidation, coating thickness ≥0.03mm)/Silver plating (high-frequency low loss)

    2.Terminal structure :

    Connection form:

    Both ends are crimped with tin-plated copper terminals (with installation holes, hole diameters φ6 to φ12mm are selectable)

    Crimping process:

    Hydraulic cold crimping + molecular diffusion welding. The pull-off force between the terminal and the copper foil is ≥150N, ensuring a firm connection without any loose joints

    3.Insulation layer (customized matching):

    Insulating material

    Composite process

    Temperature resistance range

    Adapt to scenarios

    Flame-retardant silicone

    Hot-press lamination

    60 ℃ ~ 200 ℃

    New energy battery packs, high-temperature equipment

    Environmental protection PVC

    Extrusion coating

    - 30 ℃ ~ 105 ℃

    Conventional industrial electrical equipment and indoor switch cabinets

    Polyimide film

    Hot-pressing composite

    - 196 ℃ ~ 260 ℃

    Ultra-low temperature/ultra-high temperature special equipment

    FAQ

    Question: Are you a trading company or manufacturer?
    Answer: We're original manufacturer.

    Question: Could you produce as our drawing or CAD file?
    Answer: Yes, we have excellent R&D team, OEM/ODM orders are all welcome.

    Question: Could you supply samples?
    Answer: Yes, we could supply samples according to your requirement.

    Question:What is the payment method?
    Answer: We accept T/T, Paypal,Credit card Etc.

    abouat

    Package&Shipping For insulated flexible Copper Foil Busbar

    Package&Shipping
    2-copies3-17

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