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Insulated Flexible Copper Connectors for Circuit Breakers - Quality Products from China Suppliers and Factory

Insulated Copper Connectors, also known as flexible copper bars, are innovative conductive components manufactured from high-purity T2 electrolytic copper wire. These connectors are expertly crafted through a precise braiding process, resulting in a flat strip-shaped conductor that delivers exceptional flexibility and conductivity. To ensure reliability and durability, we cover these conductors with high-performance insulating materials. As a leading supplier and factory located in China, we provide top-quality insulated copper connectors designed for various applications. Trust us for your conductive connection needs and experience the superior performance of our products

    The Description for Insulated Flexible Copper Connector

    Material TU2 Copper with 99.99% Copper Content
    Electrical Conductivity 58.0×10 (100% IACS standard)
    Size OEM/ODM Service
    Volume Resistivity ρ20° 0.01724 Ω•mm/m
    Test Conductivity Testing, Temperature Rise Testing, Bending Testing etc Surface
    Plating Bare cooper, 3-12um tin, nickel or silver according to busbar's size
    Load Voltage 220 V to 10 KV according to size
    Insulation layer PE heat shrinkable sleeves

    Insulated Flexible Copper Connector Specifications and Models

    Customization can be made according to the drawings or technical requirements provided by customers, including length, shape, connection method, etc., to meet the needs of different application scenarios.

    Production Process

    The precision and quality of the products are ensured by adopting processes such as blanking, cutting, pressure welding, punching, turning holes, milling holes and placing holes.

    Main Application

    It is widely applied in electrical equipment such as distribution cabinets, main power supplies and distribution devices, contactors, circuit breakers, transformers, electrical cabinets, and power cabinets, as well as in industries like new energy vehicles, rail transit, aerospace, industrial machinery, and renewable energy.

    Insulated Flexible Copper Connector

    Package & Shipping For Insulated Flexible Copper Connector

    Package & Shipping

    Frequently Asked Questions (FAQ)

    • Q What copper material is used in your Insulated Flexible Copper Connector?
      Our connectors are made from TU2 copper with 99.99% copper content, ensuring excellent electrical conductivity at 58.0×10 (100% IACS standard) and minimal volume resistivity of ρ20° 0.01724 Ω•mm/m.
    • Q Can the Insulated Flexible Copper Connector be customized to specific sizes or shapes?
      Yes, we offer full OEM/ODM service. Customization is available based on customer-provided drawings or technical requirements, including length, shape, and connection method, to suit a wide range of application scenarios.
    • Q What plating options are available for the connector?
      We offer multiple surface plating options including bare copper, 3–12μm tin plating, nickel plating, or silver plating, selected according to the busbar's size and application requirements.
    • Q What voltage range does the Insulated Flexible Copper Connector support?
      The connector supports a load voltage range from 220V up to 10KV, depending on the size and configuration selected. Please contact us with your specific voltage requirements for a tailored solution.
    • Q What quality tests are performed on the Insulated Flexible Copper Connector?
      Each connector undergoes rigorous quality testing including Conductivity Testing, Temperature Rise Testing, and Bending Testing to ensure reliable performance and long service life in demanding environments.
    • Q In which industries and applications is the Insulated Flexible Copper Connector commonly used?
      It is widely used in electrical equipment such as distribution cabinets, contactors, circuit breakers, transformers, power cabinets, and main power supplies. Key industries include new energy vehicles, rail transit, aerospace, industrial machinery, and renewable energy.