Insulated Flexible Copper Connector For Control System
Detailed explanation of product structure
Conductor layer (core):
It is precisely interwoven into a flat band structure by hundreds of high-purity T2 copper wires using herringbone or plain weave methods. Each strand contains 16 to 96 fine wires, with a single wire diameter of 0.05 to 0.25mm.
This structure makes the current distribution more uniform, reduces the skin effect and enhances the conductivity efficiency.
Insulating protective layer:
Inner layer: High-performance polyester film or mica tape, providing basic electrical insulation
Middle layer: Low smoke zero halogen TPE or XLPE, main insulating layer, temperature resistance 105-150℃, flame retardant grade UL94 V0
Outer layer: Anti-wear sheath, available in transparent or colored options, enhancing mechanical protection and recognizability
End processing (optional):
Crimped terminal: copper nose, wiring lugs, convenient for bolt connection
Welding: Copper-aluminum transition welding and lap welding to form a firm connection
The application for Insulated Flexible Copper Connector:
New energy sector: (electric vehicles, energy storage systems, photovoltaic/wind energy.)
Industrial automation: (electrical control systems, robots, precision equipment)
Rail transit and special equipment: (Train traction systems, medical equipment, aerospace)
Power equipment connection: (transformers, switchgear, generators)

Package&Shipping For Insulated Flexible Copper Connector



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