Insulated Flexible Copper Busbar Suppliers in China - Custom Factory Solutions for Switch Cabinets
Conductor Section
Material: T2 purple copper foil / copper stranded wire (copper content ≥99.95%), high purity, excellent electrical conductivity
Structural Form:
Laminated Type: Multiple thin copper foils are stacked together, with strong current-carrying capacity, suitable for high-current scenarios
Twisted Type: Multiple strands of fine copper wire twisted together, with high flexibility, suitable for environments with frequent bending
Woven Type: Copper wires are woven into a mesh, which offers the best flexibility and is suitable for complex spatial connections
| Product Type | Laminated Insulated Copper Busbar Flexible Connection | Braided Insulated Copper Busbar Flexible Connection |
| Conductor Parameters |
Conductor material: T2 oxygen-free copper Spec 1: (15.5×0.8×2mm), cross-sectional area 24.8mm² Spec 2: (20×1×5mm), cross-sectional area 100mm² Spec 3: (40×1×8mm), cross-sectional area 320mm² Spec 4: (50×1×10mm), cross-sectional area 500mm² |
Conductor material: T2 oxygen-free copper (copper content >99.95%) Conventional monofilament diameter: 0.15mm (0.05–0.25mm available) Surface treatment: Bare copper / Tin plating / Nickel plating Spec 1 (Small): Cross-sectional area 30mm² Spec 2 (Medium): Cross-sectional area 150mm² Spec 3 (Large): Cross-sectional area 500mm² |
| Insulation Parameters |
Material: PVC / Heat shrink tubing (EVA/PE) Dielectric strength > 20kV/mm Flame retardant grade: UL94 V-0 Operating temperature: -40℃ to 125℃ |
Material: Silicone rubber / Fluoroplastic Dielectric strength > 23kV/mm Flame retardant grade: UL94 V-0 Operating temperature: -45℃ to 200℃ |
| Current Capacity (A) |
Spec 1: 125A (△T=20K) / 200A (△T=50K) Spec 2: 300A (△T=20K) / 490A (△T=50K) Spec 3: 600A (△T=20K) / 920A (△T=50K) Spec 4: 750A (△T=20K) / 1300A (△T=50K) |
Spec 1: 150–300A Spec 2: 600–1000A Spec 3: 1500–3000A |
| Adapt to Scenarios |
New energy vehicle battery packs UPS systems High and low voltage switch cabinets |
Rail transit traction converters Industrial electric arc furnaces Energy storage power stations |
| Core Advantage |
The laminated structure reduces the skin effect, with less contact between the insulating layer and the conductor, high flexibility, and the ability to be folded and twisted |
Strong seismic resistance, suitable for equipment vibration and thermal expansion and contraction, with better high-temperature resistance than laminated type |
Replacing traditional hard connection, simplifying installation and reducing mechanical stress
Adapt to slight displacement of the transformer and reduce the risk of fatigue fracture at the connection point
Heat-resistant and moisture-resistant, ensuring the stability of high-power charging
Resistant to low temperatures (-60℃) and strong wind vibration, ensuring safety during high-altitude operations
