Insulated Flexible Braided Copper Connector
Insulated Flexible Braided Copper Connector Technical Specification
Parameter category |
Specification range |
Conductor material |
T2 electrolytic copper (Cu≥99.95%) |
Section specification |
24mm²-1200mm² can be customized as required |
The diameter of the single filament |
0.05-0.25mm; 0.15mm (Standard) |
Insulating material |
TPE/LSHFFR, PE heat shrink tubing, PVC |
Surface treatment |
Bare copper, tin plating, silver plating, nickel plating |
Working temperature |
-40℃ to + 125℃ (conventional) |
Rated voltage |
Up to 1000V (low voltage) |
Length range |
100mm-6000mm |
Quality Assurance
Strict control over raw materials:
Copper materials: Each batch of T2 copper wire is tested for purity (≥99.95%) and conductivity (≥97% IACS).
Insulating materials: Certified by international standards such as UL, ROHS, and REACH to ensure environmental protection and safety
Comprehensive production process control:
Weaving: CNC weaving machines are used to ensure uniform number of strands and consistent density
Insulation: Extrusion or heat shrinkage processes are adopted to ensure that the insulation layer is uniform and free of bubbles
End treatment: Cold pressing or welding processes are adopted to ensure connection strength and conductivity
Complete detection system:
Electrical tests: Insulation withstand voltage (≥15kV/minute), conduction test, temperature rise test
Mechanical tests: Bending test (≥ 100,000 times), tensile strength test, temperature resistance test
Environmental tests: Salt spray test (≥96 hours), flame retardancy test (UL94 V0), moisture and heat resistance test
The Application for insulated flexible Copper Foil Busbar
1.New energy: Photovoltaic inverters, energy storage battery modules, charging piles, EV high-voltage distribution boxes (PDU)
2.Industrial electrical equipment: Connection between distribution cabinets, frequency converters, transformers, UPS, bus ducts and electrical control boxes
3.Rail transit: Locomotive traction system, power distribution in carriages, connection within on-board battery packs
4.Electric power equipment: Flexible interconnection of high-current nodes such as generators, circuit breakers, and contactors

Package&Shipping For Insulated Flexible Braided Copper Connector



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