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High-Quality Copper Foil Flexible Busbar from China Suppliers & Factory - Customizable for Transformers

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Our high-quality Copper Foil Flexible Busbar, manufactured in China, is made from premium T2 (C11000) purple copper foil, ensuring excellent conductivity. This innovative product features multiple layers of copper foil sheets, combined through a molecular diffusion welding process. The lamination is achieved by pressing and heating the copper foil under high current conditions, creating a robust and reliable busbar.

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As a leading supplier and factory, we offer extensive customization options to meet your specific requirements. You can customize the busbar's length, width, thickness, number of holes, sizes, plating, angles, and combined connectors. Each busbar is designed to meet high ampacity demands, making it an ideal choice for various applications in electrical systems.

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    Technical Data for Copper Foil Flexible Busbar

    Material T2 copper / C11000 / Cu-ETP 99.9% purity
    Size Customized
    Finish Bare, Tin Plating, Nickel Plating, Silver Plating
    Single Foil Thickness 0.03mm  |  0.05mm  |  0.10mm (standard)  |  0.20mm  |  0.30mm  |  0.40mm  |  0.50mm
    Working Temperature -50ºC to 115ºC
    Ampacity 20A to 1500A
    Inductance Value Usually < 10nH  (for high-frequency applications, it can be as low as < 5nH)

    Applications for Copper Foil Flexible Busbar

    • Connection between motor and machine parts
    • Connection between battery module
    • Connection between electrodes and busbar
    • Connection between railway or pipeline
    • Connection between switchgear to transformer
    • Connection between winding machine

    About Us

    Xi'an Zipeng Machinery Technology Co., Ltd. is specialized in different types of busbar, such as Copper Foil Flexible Busbar, Braided Copper Busbar, Insulated Flexible Copper Busbar, Solid Busbar, etc. All products meet ROHS and REACH standards. The products have been exported to USA, Canada, Vietnam, Australia, Spain, Netherlands, Sweden, UK, Malaysia, Singapore, etc. OEM & ODM is welcome. Welcome to inquire with us.

    Package & Shipping for Copper Foil Flexible Busbar

    Package & Shipping

    Frequently Asked Questions (FAQ)

    • Q1 What materials are used in your copper foil flexible busbar?
      Our copper foil flexible busbars are made from T2 copper (C11000 / Cu-ETP) with a purity of 99.9%, ensuring excellent electrical conductivity and long-term reliability.
    • Q2 What surface finishes are available for the flexible busbar?
      We offer four surface finish options: bare copper, tin plating, nickel plating, and silver plating. Each finish provides different levels of oxidation resistance and conductivity performance to suit your application needs.
    • Q3 Can the size and specifications be customized?
      Yes, all sizes are fully customizable. We support OEM & ODM orders. You can specify the width, length, total thickness, and number of foil layers based on your project requirements. Please send us your drawings or specifications for a quote.
    • Q4 What is the current-carrying capacity (ampacity) of your flexible busbars?
      Our copper foil flexible busbars support a wide ampacity range from 20A to 1500A. The actual ampacity depends on the cross-sectional area, number of foil layers, and operating environment. Please contact us for a precise recommendation.
    • Q5 Do your products comply with international quality and environmental standards?
      Yes. All our busbar products comply with both ROHS and REACH environmental standards. We export to many countries including the USA, Canada, Australia, UK, and across Europe and Southeast Asia.
    • Q6 What is the typical lead time and how are the products packaged for shipping?
      Lead times vary depending on order quantity and customization requirements. Standard products are typically ready within 7–15 business days. All products are carefully packaged to prevent deformation or damage during international shipping. Please refer to the package & shipping image above for details.