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High Current Laminated Copper Foil Flexible Connection Busbar

Our high current laminated copper foil flexible connection busbar is manufactured by stacking multiple layers of high-purity copper foils and adopting integrated welding technology on both ends.

Specially designed for high-current power transmission, this flexible busbar features excellent electrical conductivity, superior flexibility and outstanding load capacity. It can effectively relieve mechanical vibration, installation deviation and thermal expansion stress between electrical components, preventing circuit failure and equipment damage.

Widely used in new energy vehicles, energy storage, power distribution and other high-power electrical systems, it is a reliable flexible connecting component for industrial power equipment.

    High Current Laminated Copper Foil Flexible Connection Busbar

    The Features For Busbar:

    Ultra High Current Carrying Capacity
    Multi-layer laminated copper foil structure, stable performance under heavy load, no overheating during long-time high-current operation.
    Low Resistance & High Conductivity
    Made of 99.99% oxygen-free pure copper, minimal power loss, high transmission efficiency and energy saving.
    Excellent Flexibility & Vibration Resistance
    Good bendability and ductility, absorbs vibration and displacement, greatly extend the service life of the whole equipment.
    Heat & Corrosion Resistance
    Optional tin-plated / silver-plated surface treatment, effectively anti-oxidation and anti-corrosion. Uniform heat conduction, stable operation at high temperature.
    Firm & Durable Connection
    Integral welded terminal design, tight structure, not easy to loosen, crack or fall off.
    Full Customization Service
    Support custom size, total thickness, hole position, shape and insulated sleeve according to your drawings or samples.

    Technical Parameters:

    Item Specification
    Raw Material 99.99% High Purity Oxygen-free Copper Foil
    Single Copper Foil Thickness 0.1mm / 0.15mm / 0.2mm/0.3mm
    Surface Treatment Bare Copper / Tin Plated / Silver Plated
    Working Temperature -40℃ ~ +180℃
    Insulation Material PVC Sleeve / Silicone Rubber Sleeve (Optional)
    Connection Type Bolt Connection / Welded Terminal
    Electrical Property Low impedance, high current rating
    Application High current flexible connection for power equipment

    Applications

    This flexible copper busbar is widely applied in various high-current industrial and new energy fields:
    • Electric Vehicle Battery Packs & Modules
    • Energy Storage Power Systems
    • UPS & Industrial Power Cabinets
    • High & Low Voltage Switchgear
    • Power Inverters & Converters
    • Solar & Wind Power Generation Equipment
    • Large-scale Industrial Electrical Facilities

    Production Process

    Raw Copper Foil
    →
    Precision Cutting
    →
    Laminating Pressing
    →
    Terminal Welding
    →
    Surface Treatment
    →
    Strict Quality Inspection
    →
    Finished Products

    Packaging & Shipping

    Packaging
    • Inner package: Anti-static PE plastic bag, dustproof and moisture-proof
    • Outer package: Standard export carton; Wooden box for extra heavy & large products
    • All products are well packed to avoid extrusion, rust and damage during long-distance transportation by sea or air.
    Shipping
    We support multiple shipping methods: Express, Air freight and Sea freight. We can arrange delivery according to your requirements.

     Our Services

    1. 1 OEM & ODM are warmly welcomed, custom design is acceptable.
    2. 2 100% strict quality inspection before delivery.
    3. 3 Competitive factory price & stable supply capacity.
    4. 4 Professional export team, complete export documents provided.
    5. 5 Quick response and considerate after-sales support.