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Flexible Copper Shunts

Flexible Copper Shunts are high-current flexible conductive connection components made of high-purity electrolytic copper foil/copper strip through lamination and diffusion welding (or pressure welding).
They are mainly used to compensate for thermal expansion and contraction of equipment.
Absorb vibration and eliminate installation stress.
Achieve efficient flexible conductive transmission.
They can also be called Flexible Copper Connectors or Laminated Copper Flexible Connectors.
We provide customized services to meet the specific needs of different application scenarios.

    Flexible Copper Shunts
    Core Specifications:
    Material: T2 Red Copper (Purity ≥99.9%)
    Structure: Multi-layer ultra-thin copper foil lamination (0.05–0.3mm)
    Process: Molecular diffusion welding/pressure welding (solder-free)
    Surface: Tin-plated, Nickel-plated, Silver-plated (optional)
    Insulation: EVA/PE heat-shrink, silicone rubber, composite (optional)
    Shape: Straight (F), C-type (180°), J-type, L-type, Custom
    Electrical: 100–5000A | Resistivity: ≤0.0172Ω·mm²/m
    Mechanical: ≥10,000 bends | Temp: -40℃ ~ +150℃
    Selection Points
    1
    Rated Current: Determine the long-term/peak current carrying capacity.
    2
    Installation Space: Confirm the width, thickness, total length and bending requirements.
    3
    Connection Method: Clarify the hole spacing, hole diameter and terminal size.
    4
    Environmental Conditions: Consider temperature, humidity, corrosion and vibration level.
    5
    Insulation Requirements: Confirm whether insulation sleeves are needed and the required material.
    6
    Surface Treatment: Tin-plated (general purpose), Nickel-plated (corrosion-resistant), Silver-plated (low resistance).
    Typical Applications
    ●
    Power Electrical Field: Switchgear, transformers, bus ducts, high and low voltage electrical appliances, generators, substations.
    ●
    New Energy Field: Energy storage battery packs, photovoltaic inverters, wind power equipment, high-voltage systems of new energy vehicles.
    ●
    Industrial Equipment Field: Welding machines, electric furnaces, electrolytic equipment, electroplating power supplies, frequency converters.
    ●
    Rail Transit Field: Conductive connections for locomotives, subways and EMUs.
    ●
    Communication/Data Center Field: UPS uninterruptible power supplies, bus connections for large server cabinets.
    Package & Shipment:
    Packaging and Shipping