Flexible Braided Copper Busbar Suppliers in China - Custom Factory Solutions for High Current Power Applications
Production Processing for Flexible Braided Copper Busbar
1Material Selection
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2Weaving & Forming
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3Cutting & Flattening
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4End Treatment
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5Insulation Protection
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6Inspection & Acceptance
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7Packaging & Warehousing
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8Shipment
Technical Data for Flexible Braided Copper Busbar
| Material | T2 (C11000) Copper Wire (Copper content ≥99.95) |
| Size | Customized |
| Finish | Bare, Tin Plating, Nickel Plating, Silver Plating |
| Single Wire Diameter |
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| Cross Sectional Area | 1.5mm² – 5000mm² |
| Working Temperature | -50ºC to 120ºC |
| Ampacity | 20A to 1500A |
| Certification | ROHS | CE | REACH |
Inspection for Flexible Braided Copper Busbar
Visual Inspection
Check the surface for broken wires, jumpers, burrs, whether the ends are flat, and whether the insulation layer is undamaged or free of bubbles.
Electrical Performance Testing
Test DC resistance, current-carrying capacity, and withstand voltage performance to ensure that the resistance value meets the design requirements and there is no short circuit or leakage.
Mechanical Property Testing
Conduct bending tests (no fracture after repeated bending over 1,000 times) and tensile strength tests to verify flexibility and structural stability.
Anti-Corrosion Testing
The anti-corrosion ability of the product is examined through salt spray tests.
Package & Shipping for Flexible Braided Copper Busbar
Frequently Asked Questions (FAQ)
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QWhat material is used for Flexible Braided Copper Busbar?Our Flexible Braided Copper Busbars are made from T2 (C11000) copper wire with a copper content of ≥99.95%, ensuring excellent electrical conductivity and long-term reliability.
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QWhat surface finishes are available for the copper busbar?We offer four surface finish options: bare copper, tin plating, nickel plating, and silver plating. Each finish provides different levels of oxidation resistance and conductivity to suit various application environments.
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QWhat is the current-carrying capacity (ampacity) range?The ampacity of our Flexible Braided Copper Busbars ranges from 20A to 1500A, with cross-sectional areas available from 1.5mm² to 5000mm². Custom sizes can be arranged based on your specific requirements.
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QCan the size and specifications be customized?Yes, all sizes and specifications are fully customizable. We can produce busbars to your exact dimensional and electrical requirements, including custom wire diameters, cross-sectional areas, lengths, and end treatments.
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QWhat quality certifications does the product hold?Our Flexible Braided Copper Busbars comply with ROHS, CE, and REACH certifications, meeting international standards for environmental safety and product quality.
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QWhat quality inspections are performed before shipment?Each product undergoes a comprehensive quality inspection process including visual inspection, electrical performance testing (DC resistance, current-carrying capacity, and withstand voltage), mechanical property testing (bending over 1,000 times and tensile strength), and salt spray anti-corrosion testing before packaging and shipment.