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Flexible Braided Copper Busbar from China Suppliers and Factory for Motor Controllers

Copper braided busbars are highly flexible conductors made from multiple strands of T2 copper wire, boasting a purity of 99.95%. This innovative braided design not only enhances mechanical strength but also significantly improves electrical conductivity, making them ideal for applications that demand flexibility, reliability, and a high current-carrying capacity, As a leading supplier in China, our factory offers customized solutions to meet your specific needs. You can specify various parameters, including busbar length, width, thickness, hole numbers and sizes, cross-sectional area, single wire diameter, plating options, bending angles, combined connectors, and high ampacity requirements. Trust our high-quality copper braided busbars for all your electrical connectivity needs

    Application for Flexible Braided Copper Busbar

    Power Distribution Equipment

    Switch cabinets, ring main units, transformers, circuit breakers.

    New Energy Industry

    New energy vehicle battery packs, motor controllers, charging piles, photovoltaic inverters, energy storage systems.

    Industrial Equipment

    High-frequency welding machines, metallurgical equipment, CNC machine tools, UPS power supplies.

    Rail Transit

    Subway traction systems, high-speed rail power distribution cabinets.

    Technical Data for Flexible Braided Copper Busbar

    Material T2 (C11000) Copper Wire (Copper content ≥99.95)
    Size Customized
    Finish Bare, tin plating, nickel plating, Silver Plating.
    Single Wire Diameter
    0.05mm (AWG 44) 0.07mm (AWG 41) 0.10mm (AWG 38) 0.12mm 0.127mm (AWG 36) 0.15mm (standard) 0.20mm (AWG 32) 0.25mm 0.254mm (AWG 30)
    Cross Sectional Area 1.5mm² - 5000mm²
    Working Temperature -50ºC to 120ºC
    Ampacity 20A to 1500A
    Certification ROHS; CE; REACH...

    Customization Service for Flexible Braided Copper Busbar

    We provide one-stop customized solutions to meet the diverse needs of different industries:

    Size Customization

    Customize length, width, and cross-sectional area according to installation space and current requirements.

    Terminal Customization

    Support various terminal types (flat terminal, tubular terminal, threaded terminal) and materials, and provide precision crimping/welding processing.

    Surface Treatment Customization

    Select appropriate plating processes according to application environment.

    Insulation Customization

    Add insulation layers of different materials and colors to meet insulation and safety requirements.

    About us

    Xi'an Zipeng Machinery technology Co.,Ltd. is specialized in different types of busbar, such as Copper foil flexibel busbar, Flexible Braided copper busbar,Insulated flexible copper busbar, Solid busbar etc.

    All products are meet ROHS and REACH standards. The products has been exported to USA, Canada, Vietnam, Australia, Spain, Netherland, Sweden, UK, Malaysia, Singapore etc. OEM&ODM is welcome.

    Package&Shipping For Flexible Braided Copper Busbar

    Frequently Asked Questions

    What material is used for the flexible braided copper busbar?

    Our flexible braided copper busbars are manufactured using high-grade T2 (C11000) copper wire with a copper purity of ≥99.95%, ensuring exceptional electrical conductivity and durability.

    What surface finish and plating options do you offer?

    We offer bare copper finish, tin plating, nickel plating, and silver plating to provide optimal corrosion resistance and oxidation protection according to your operating environment.

    What is the ampacity and operational temperature range?

    The ampacity ranges from 20A to 1500A, and the products operate reliably in working temperatures between -50ºC and 120ºC across diverse industrial and high-load environments.

    Can you customize dimensions, terminals, and insulation?

    Yes, we provide full OEM & ODM customization services for cross-sectional area (1.5mm² - 5000mm²), length, width, terminal styles (flat, tubular, threaded), and colored protective insulation sleeves.

    Which international quality standards and certifications do your products comply with?

    All products comply with strict international standards including ROHS, CE, and REACH certifications, and have been widely exported across North America, Europe, and Asia-Pacific.