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Flexible Braided Copper Busbar For UPS Power Supply

Copper braided busbar is a flexible conductor composed of multiple strands T2( 99.95% purity of copper) wire intricately woven or braided together. This braided construction enhances both the mechanical strength and electrical conductivity of the busbar, making it an ideal choice for applications that require flexibility, reliability, and high current-carrying capacity. 

    Technical Data for Flexible Braided Copper Busbar

    Material

    T2 (C11000) Copper Wire (Copper content ≥99.95)

    Size

    Customized 

    Finish

    bare, tin plating, nickel plating,Silver Plating.

    Single Wire Diameter

    0.05mm (AWG 44)               0.07mm (AWG 41)

    0.10mm (AWG 38)               0.12mm

    0.127mm (AWG 36)              0.15mm (standard)

    0.20mm (AWG 32)               0.25mm

    0.254mm (AWG 30)

    Cross Sectional Area

     1.5mm² - 5000mm²

    Working Temperature

    -50ºC to 120ºC

    Ampacity

    20A to 1500A

    Certification

    ROHS;CE;REACH...

     

    Customization Service for Flexible Braided Copper Busbar

    We provide one-stop customized solutions to meet the diverse needs of different industries:

    Size Customization:
    Customize length, width, and cross-sectional area according to installation space and current requirements.

    Terminal Customization:
    Support various terminal types (flat terminal, tubular terminal, threaded terminal) and materials, and provide precision crimping/welding processing.

    Surface Treatment Customization:
    Select appropriate plating processes according to application environment.

    Insulation Customization:
    Add insulation layers of different materials and colors to meet insulation and safety requirements.

    Quality Assurance For Flexible Braided Copper Busbar

    1.Strict Raw Material Inspection: All copper materials are tested for purity and resistivity to ensure compliance with national standards.

    2.Full-Process Quality Control: From braiding, cutting, plating to terminal processing, each process is inspected by professional testing equipment.

    3.Complete Testing Reports: Provide third-party testing reports including conductivity, current-carrying capacity, corrosion resistance, and vibration resistance.

    4.Compliance with International Standards: Meet IEC, GB, UL, and other international and domestic standards, suitable for global market applications.

    Installation & Maintenance Tips Flexible Braided Copper Busbar

    1.During installation, avoid excessive bending or twisting of the busbar to prevent damage to the copper wire structure.

    2.Ensure that the connection terminals are tightly fastened to avoid poor contact caused by loose screws, which may lead to heating.

    3. Regularly inspect the surface of the busbar. If there is oxidation, discoloration, or loose terminals, handle them in time to ensure safe operation.

    About us

    Xi'an Zipeng Machinery technology Co.,Ltd. is specialized in different types of busbar, such as Copper foil flexibel busbar, Flexible Braided copper busbar,Insulated flexible copper busbar, Solid busbar etc.The company has strong R&D teams for products Research and development innovation. professional production lines and sales teams.

    All products are meet ROHS and REACH standards. The products has been exported to USA, Canada, Vietnam, Australia, Spain, Netherland, Sweden, UK, Malaysia, Singapore over 30 countries. OEM&ODM is welcome.

    Package&Shipping For Flexible Braided Copper Busbar

    Package&Shipping
    2-copies3-17

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    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.