Flexible Braided Copper Busbar for UPS Power Supply - High-Quality China Suppliers | Reliable Factory Solutions
Technical Data for Flexible Braided Copper Busbar
| Material | T2 (C11000) Copper Wire (Copper content ≥99.95) |
| Size | Customized |
| Finish | Bare, Tin Plating, Nickel Plating, Silver Plating |
| Single Wire Diameter |
0.05mm (AWG 44) 0.07mm (AWG 41) 0.10mm (AWG 38) 0.12mm 0.127mm (AWG 36) 0.15mm (standard) 0.20mm (AWG 32) 0.25mm 0.254mm (AWG 30) |
| Cross Sectional Area | 1.5mm² – 5000mm² |
| Working Temperature | -50ºC to 120ºC |
| Ampacity | 20A to 1500A |
| Certification | RoHS | CE | REACH |
Customization Service for Flexible Braided Copper Busbar
We provide one-stop customized solutions to meet the diverse needs of different industries:
Size Customization
Customize length, width, and cross-sectional area according to installation space and current requirements.
Terminal Customization
Support various terminal types (flat, tubular, threaded) and materials, with precision crimping/welding processing.
Surface Treatment Customization
Select appropriate plating processes according to the application environment.
Insulation Customization
Add insulation layers of different materials and colors to meet insulation and safety requirements.
Quality Assurance For Flexible Braided Copper Busbar
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1Strict Raw Material Inspection: All copper materials are tested for purity and resistivity to ensure compliance with national standards.
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2Full-Process Quality Control: From braiding, cutting, plating to terminal processing, each process is inspected by professional testing equipment.
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3Complete Testing Reports: Provide third-party testing reports including conductivity, current-carrying capacity, corrosion resistance, and vibration resistance.
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4Compliance with International Standards: Meet IEC, GB, UL, and other international and domestic standards, suitable for global market applications.
Installation & Maintenance Tips — Flexible Braided Copper Busbar
- ⚠ During installation, avoid excessive bending or twisting of the busbar to prevent damage to the copper wire structure.
- ⚠ Ensure that the connection terminals are tightly fastened to avoid poor contact caused by loose screws, which may lead to heating.
- ⚠ Regularly inspect the surface of the busbar. If there is oxidation, discoloration, or loose terminals, handle them in time to ensure safe operation.
About Us
Xi'an Zipeng Machinery Technology Co., Ltd. is specialized in different types of busbar, such as Copper Foil Flexible Busbar, Flexible Braided Copper Busbar, Insulated Flexible Copper Busbar, Solid Busbar, etc. The company has strong R&D teams for product research and development innovation, professional production lines and sales teams.
All products meet RoHS and REACH standards. The products have been exported to the USA, Canada, Vietnam, Australia, Spain, Netherlands, Sweden, UK, Malaysia, Singapore, and over 30 countries. OEM & ODM is welcome.
Package & Shipping For Flexible Braided Copper Busbar
Frequently Asked Questions (FAQ)
Q1 What material is used in the flexible braided copper busbar?
Our flexible braided copper busbars are made from T2 (C11000) copper wire with a copper content of ≥99.95%, ensuring excellent electrical conductivity and long-term reliability.
Q2 What surface finish options are available?
We offer bare copper, tin plating, nickel plating, and silver plating. The appropriate finish can be selected based on your application environment and corrosion resistance requirements.
Q3 Can the busbar be customized to specific sizes and current ratings?
Yes. We provide full customization including length, width, cross-sectional area (1.5mm²–5000mm²), and ampacity (20A–1500A) to match your specific installation and electrical requirements.
Q4 What certifications do your products hold?
Our flexible braided copper busbars comply with RoHS, CE, and REACH standards, and meet IEC, GB, and UL international standards, making them suitable for global market applications.
Q5 What is the working temperature range of the busbar?
The flexible braided copper busbar operates reliably within a temperature range of -50ºC to 120ºC, making it suitable for both low-temperature and high-temperature environments.
Q6 Do you support OEM and ODM orders?
Yes, we fully support OEM and ODM services. Our experienced R&D team can develop customized solutions based on your drawings, samples, or specific technical requirements.