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Flexible Braided Copper Busbar for UPS Power Supply - China Suppliers & Factory Direct Offer

Introducing our high-quality copper braided busbar, meticulously crafted from multiple strands of T2 copper wire with a purity of 99.95%. This innovative design not only boosts mechanical strength but also enhances electrical conductivity, making it a perfect choice for applications demanding flexibility, reliability, and exceptional current-carrying capacity. As a leading factory in China, we pride ourselves on supplying top-tier products to our customers. Partner with us for reliable solutions that meet your industrial needs

    Technical Data for Flexible Braided Copper Busbar
    Material T2 (C11000) Copper Wire (Copper content ≥99.95)
    Size Customized
    Finish Bare, Tin Plating, Nickel Plating, Silver Plating
    Single Wire Diameter 0.05mm (AWG 44)     0.07mm (AWG 41)
    0.10mm (AWG 38)     0.12mm
    0.127mm (AWG 36)    0.15mm (standard)
    0.20mm (AWG 32)     0.25mm
    0.254mm (AWG 30)
    Cross Sectional Area 1.5mm² – 5000mm²
    Working Temperature -50ºC to 120ºC
    Ampacity 20A to 1500A
    Certification ROHS  |  CE  |  REACH
    Customization Service for Flexible Braided Copper Busbar

    We provide one-stop customized solutions to meet the diverse needs of different industries:

    📐 Size Customization
    Customize length, width, and cross-sectional area according to installation space and current requirements.
    🔩 Terminal Customization
    Support various terminal types (flat terminal, tubular terminal, threaded terminal) and materials, and provide precision crimping/welding processing.
    ✨ Surface Treatment Customization
    Select appropriate plating processes according to application environment.
    🛡️ Insulation Customization
    Add insulation layers of different materials and colors to meet insulation and safety requirements.
    Quality Assurance For Flexible Braided Copper Busbar
    • ✅
      Strict Raw Material Inspection: All copper materials are tested for purity and resistivity to ensure compliance with national standards.
    • ✅
      Full-Process Quality Control: From braiding, cutting, plating to terminal processing, each process is inspected by professional testing equipment.
    • ✅
      Complete Testing Reports: Provide third-party testing reports including conductivity, current-carrying capacity, corrosion resistance, and vibration resistance.
    • ✅
      Compliance with International Standards: Meet IEC, GB, UL, and other international and domestic standards, suitable for global market applications.
    Installation & Maintenance Tips — Flexible Braided Copper Busbar
    • ⚠️
      During installation, avoid excessive bending or twisting of the busbar to prevent damage to the copper wire structure.
    • ⚠️
      Ensure that the connection terminals are tightly fastened to avoid poor contact caused by loose screws, which may lead to heating.
    • ⚠️
      Regularly inspect the surface of the busbar. If there is oxidation, discoloration, or loose terminals, handle them in time to ensure safe operation.
    About Us

    Xi'an Zipeng Machinery Technology Co., Ltd. is specialized in different types of busbar, such as Copper Foil Flexible Busbar, Flexible Braided Copper Busbar, Insulated Flexible Copper Busbar, Solid Busbar, etc. The company has strong R&D teams for product research and development innovation, professional production lines and sales teams.

    All products meet ROHS and REACH standards. The products have been exported to USA, Canada, Vietnam, Australia, Spain, Netherlands, Sweden, UK, Malaysia, Singapore and over 30 countries. OEM & ODM is welcome.

    Package & Shipping For Flexible Braided Copper Busbar
    Package & Shipping
    Frequently Asked Questions (FAQ)
    Q What material is used in your flexible braided copper busbar?
    Our flexible braided copper busbars are made from T2 (C11000) electrolytic copper wire with a copper content of ≥99.95%, ensuring excellent electrical conductivity and long-term reliability.
    Q Can I get a custom size for my application?
    Yes. We offer full customization including length, width, cross-sectional area, terminal type, surface finish, and insulation. Please share your specifications and we will provide a tailored solution.
    Q What surface finishes are available?
    We offer bare copper, tin plating, nickel plating, and silver plating. The appropriate finish can be selected based on your operating environment and corrosion resistance requirements.
    Q What certifications do your products hold?
    Our flexible braided copper busbars comply with ROHS, CE, and REACH standards, and meet IEC, GB, and UL international standards, making them suitable for global market applications.
    Q What is the current-carrying capacity range of your busbars?
    Our flexible braided copper busbars support ampacity ranging from 20A to 1500A, with cross-sectional areas from 1.5mm² to 5000mm², covering a wide range of industrial and power applications.
    Q Do you support OEM and ODM orders?
    Yes, we warmly welcome OEM and ODM cooperation. Our experienced R&D and production teams can develop products according to your drawings, samples, or technical requirements.