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Flexible Braided Copper Busbar For Transformers

Copper braided busbar is a flexible conductor composed of multiple strands T2( 99.95% purity of copper) wire intricately woven or braided together. This braided construction enhances both the mechanical strength and electrical conductivity of the busbar, making it an ideal choice for applications that require flexibility, reliability, and high current-carrying capacity.

The busbar length, width, thickness, hole number and sizes,Cross Sectional Area,Single Wire Diameter, plating, bent at angle, combined connector, high ampacity requirements all can be customized as your request. 

    The features for flexible braided copper busbar

    1.Excellent electrical conductivity:

    The raw material is oxygen-free copper wire with a purity of ≥99.9%. The electrical conductivity of copper is close to that of international standard soft copper (58 MS/m). After silver plating treatment, the electrical conductivity and oxidation resistance of some high-end products are further enhanced

    2.High flexibility and installation compatibility:

    The braided structure of multi-strand copper wire endows the product with excellent bending performance, allowing for free adjustment of installation angles and effectively compensating for dimensional deviations during the installation of electrical equipment

    3.Strong anti-vibration and anti-fatigue properties:

    Compared with rigid copper bars, the flexible structure of braided copper busbars can buffer the vibration and shock during equipment operation, reduce the fatigue loss of conductive components, improve the operational stability and service life of the electrical system, and has significant advantages under high-frequency vibration conditions

    Technical Data for Flexible Braided Copper Busbar

    Material

    T2 (C11000) Copper Wire (Copper content ≥99.95)

    Size

    Customized 

    Finish

    bare, tin plating, nickel plating,Silver Plating.

    Single Wire Diameter

    0.05mm (AWG 44)           0.07mm (AWG 41)

    0.10mm (AWG 38)           0.12mm

    0.127mm (AWG 36)         0.15mm (standard)

    0.20mm (AWG 32)          0.25mm

    0.254mm (AWG 30)

    Cross Sectional Area

     1.5mm² - 5000mm²

    Working Temperature

    -50ºC to 120ºC

    Ampacity

    20A to 1500A

    Certification

    ROHS;CE;REACH...

     

    The application for Flexible Braided Copper Busbar

    1.The field of new energy vehicles and energy storage:
    (New energy vehicles; Energy storage system )

    2.Power equipment and power transmission and distribution field:
    ( High and low voltage switch cabinets; Transformers and instrument transformers; Bus duct system)

    3.Industrial manufacturing and heavy equipment field:
    (Metallurgical equipment; Ship and Ocean Engineering Ship and Ocean Engineering; Heavy machinery )

    4.Rail transit field :
    (Subway/high-speed rail vehicles; Rail power supply equipment)

    Customization Options For Flexible Braided Copper Busbar

    The busbar length, width, thickness, hole number and sizes,Cross Sectional Area,Single Wire Diameter, plating, bent at angle, combined connector, high ampacity requirements all can be customized as your request. 

    Package&Shipping For Flexible Braided Copper Busbar

    Package&Shipping
    2-copies3-17

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