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Flexible Braided Copper Busbar For Power Station

Copper braided busbar is a flexible conductor composed of multiple strands T2( 99.95% purity of copper) wire intricately woven or braided together. This braided construction enhances both the mechanical strength and electrical conductivity of the busbar, making it an ideal choice for applications that require flexibility, reliability, and high current-carrying capacity.

The Flexible Braided Copper Busbar (length, width,hole and cross-sectional area according to installation space and current requirements.) all are available for customization

    The production processing for Flexible Braided Copper Busbar

    Material selection → weaving and forming → cutting and flattening → End treatment → insulation protection → inspection and acceptance→packaging and warehousing→shipment

    Technical Data for Flexible Braided Copper Busbar

    Material

    T2 (C11000) Copper Wire (Copper content ≥99.95)

    Size

    Customized 

    Finish

    bare, tin plating, nickel plating,Silver Plating.

    Single Wire Diameter

    0.05mm (AWG 44)               0.07mm (AWG 41)

    0.10mm (AWG 38)               0.12mm

    0.127mm (AWG 36)              0.15mm (standard)

    0.20mm (AWG 32)               0.25mm

    0.254mm (AWG 30)

    Cross Sectional Area

     1.5mm² - 5000mm²

    Working Temperature

    -50ºC to 120ºC

    Ampacity

    20A to 1500A

    Certification

    ROHS;CE;REACH...

     

    Inspection for Flexible Braided Copper Busbar

    Visual inspection: Check the surface for broken wires, jumpers, burrs, whether the ends are flat, and whether the insulation layer is undamaged or free of bubbles.

    Electrical performance testing: Test DC resistance, current-carrying capacity, and withstand voltage performance to ensure that the resistance value meets the design requirements and there is no short circuit or leakage.

    Mechanical property testing: Conduct bending tests (no fracture after repeated bending over 1,000 times) and tensile strength tests to verify flexibility and structural stability.

    Anti-corrosion testing: The anti-corrosion ability of the product is examined through salt spray tests.

    Package&Shipping For Flexible Braided Copper Busbar

    Package&Shipping
    2-copies3-17

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