Flexible Braided Copper Busbar For New Energy Vehicles
The production processing for Flexible Braided Copper Busbar
Material selection → weaving and forming → cutting and flattening → End treatment → insulation protection → inspection and acceptance→packaging and warehousing→shipment
Technical Data for Flexible Braided Copper Busbar
Material |
T2 (C11000) Copper Wire (Copper content ≥99.95) |
Size |
Customized |
Finish |
bare, tin plating, nickel plating,Silver Plating. |
Single Wire Diameter |
0.05mm (AWG 44) 0.07mm (AWG 41) 0.10mm (AWG 38) 0.12mm 0.127mm (AWG 36) 0.15mm (standard) 0.20mm (AWG 32) 0.25mm 0.254mm (AWG 30) |
Cross Sectional Area |
1.5mm² - 5000mm² |
Working Temperature |
-50ºC to 120ºC |
Ampacity |
20A to 1500A |
Certification |
ROHS;CE;REACH... |
The Customization For Flexible Braided Copper Busbar
The Busbar length; width;hole number;Single Wire Diameter;Surface Treatment, all can be customized base our customer requirements.
The Busbar Core application Scenarios For New Energy Vehicles
Flexible braided copper busbars meet the high-voltage and anti-vibration requirements of new energy
vehicles and are key components of their power transmission systems. They are widely used in core
parts such as battery systems, power drive systems, and charging-related systems. The specific
applications are as follows:
1.Power battery system:
①Connection between the battery cell and the module
②The battery pack is connected to the external interface
2.Battery pack connection to external interface:
It is used for the connection between the battery pack and the high-voltage interface of the entire vehicle to ensure stable transmission of large currents. Meanwhile, its low-inductance braided structure can control inrush current.
3.Power drive system:
Flexible braided copper busbars are used for the connection of core components such as inverters and traction motors in this field.
Package&Shipping For Flexible Braided Copper Busbar
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