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Copper Foil Flexible Busbar for 35kV / 110kV / 220kV New Energy Collector Step-Up Substations

Multilayer Laminated Copper Foil Flexible Busbar

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Rigid Copper Aluminium Transition Busbar for High Current Electrical Installation

High Current Copper Aluminium Transition Connector Bus Bar

Flexible Braided Copper Busbar for Motor Controllers - Custom Solutions by China Suppliers and Factory

Copper braided busbars are high-performance flexible conductors made from multiple strands of T2 copper wire (99.95% purity) intricately woven together. This unique braided design significantly enhances both the mechanical strength and electrical conductivity, making them perfect for demanding applications that require flexibility, reliability, and a high current-carrying capacity, Our factory in China specializes in producing customized copper braided busbars tailored to meet your specific requirements. We offer flexibility in terms of busbar length, width, thickness, hole numbers and sizes, cross-sectional area, single wire diameter, plating options, bending angles, combined connectors, and high ampacity demands. As leading suppliers in the industry, we ensure that our products meet the highest standards of quality and performance for all your electrical needs

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Product Details

Application for Flexible Braided Copper Busbar

Power Distribution Equipment

Switch cabinets, ring main units, transformers, circuit breakers.

New Energy Industry

New energy vehicle battery packs, motor controllers, charging piles, photovoltaic inverters, energy storage systems.

Industrial Equipment

High-frequency welding machines, metallurgical equipment, CNC machine tools, UPS power supplies.

Rail Transit

Subway traction systems, high-speed rail power distribution cabinets.

Technical Data for Flexible Braided Copper Busbar

Material	T2 (C11000) Copper Wire (Copper content ≥99.95)
Size	Customized
Finish	Bare, Tin Plating, Nickel Plating, Silver Plating
Single Wire Diameter	0.05mm (AWG 44) 0.07mm (AWG 41) 0.10mm (AWG 38) 0.12mm 0.127mm (AWG 36) 0.15mm (standard) 0.20mm (AWG 32) 0.25mm 0.254mm (AWG 30)
Cross Sectional Area	1.5mm² – 5000mm²
Working Temperature	-50ºC to 120ºC
Ampacity	20A to 1500A
Certification	ROHS \| CE \| REACH

Customization Service for Flexible Braided Copper Busbar

We provide one-stop customized solutions to meet the diverse needs of different industries:

Size Customization

Customize length, width, and cross-sectional area according to installation space and current requirements.

Terminal Customization

Support various terminal types (flat, tubular, threaded) and materials, with precision crimping/welding processing.

Surface Treatment Customization

Select appropriate plating processes according to application environment.

Insulation Customization

Add insulation layers of different materials and colors to meet insulation and safety requirements.

About Us

Xi'an Zipeng Machinery Technology Co., Ltd. is specialized in different types of busbar, such as Copper Foil Flexible Busbar, Flexible Braided Copper Busbar, Insulated Flexible Copper Busbar, Solid Busbar, etc.

All products meet ROHS and REACH standards. The products have been exported to USA, Canada, Vietnam, Australia, Spain, Netherlands, Sweden, UK, Malaysia, Singapore, and more. OEM & ODM is welcome.

✔ ROHS ✔ CE ✔ REACH ✔ OEM & ODM

Package & Shipping For Flexible Braided Copper Busbar

Frequently Asked Questions

What materials are used in Flexible Braided Copper Busbars?

Our Flexible Braided Copper Busbars are made from T2 (C11000) copper wire with a copper content of ≥99.95%, ensuring excellent electrical conductivity and long-term reliability.

What surface finish options are available?

We offer four surface finish options: bare copper, tin plating, nickel plating, and silver plating. The appropriate finish can be selected based on your application environment and requirements.

Can the busbars be customized to specific dimensions?

Yes. We provide full customization of length, width, cross-sectional area (1.5mm² – 5000mm²), terminal type, surface treatment, and insulation to meet your exact installation and current-carrying requirements.

What is the operating temperature range of the busbars?

The Flexible Braided Copper Busbars are designed to operate reliably within a temperature range of -50ºC to 120ºC, making them suitable for both extreme cold and high-heat industrial environments.

Do the products comply with international certifications?

Yes. All our Flexible Braided Copper Busbars comply with ROHS, CE, and REACH international standards, ensuring product safety and environmental compliance for global markets.

Do you support OEM and ODM orders?

Absolutely. We welcome OEM & ODM cooperation. Our team provides one-stop customized solutions from design consultation to finished product delivery, serving clients across the USA, Canada, Europe, Southeast Asia, and beyond.