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EV Charger Copper Busbar / Inverter Conductive Copper Bus Bar

EV Charger Copper Busbar (Inverter Conductive Copper Bus Bar) is a dedicated high‑current conductive component designed for EV charging stations, DC fast chargers, power inverters, energy storage systems and new energy power cabinets.

We provide one‑stop custom processing: fixed‑length cutting, multi‑angle precision bending, positioning punching, and special‑shape forming.

    EV Charger Copper Busbar / Inverter Conductive Copper Bus Bar
    Product Features
    Superior Electrical Performance

    99.9%+ pure copper, conductivity ≥97.3% IACS, extremely low resistance, effectively reduces power loss and heat rise under high current.

    Low Inductance Design

    Flat & parallel structure suppresses switching noise, minimizes parasitic inductance (<10nH), improves inverter efficiency and reliability.

    Excellent Thermal Stability

    Good heat dissipation, continuous high‑current operation without deformation; working temperature -40℃ to +125℃.

    High‑Voltage Safety & Insulation

    Optional PVC/XLPE/PA12 insulation, dielectric strength ≥2kV/mm, flame retardant, prevents short circuits and leakage.

    Precision Customization & Durability

    Support non‑standard size, bending, hole position; plated options enhance oxidation & corrosion resistance, long service life.

    Technical Specifications
    Item Standard Parameter Custom Range
    Material T2 C11000 Pure Copper Oxygen‑free copper (TU2/C10100) optional
    Copper Purity ≥99.9% 99.9%~99.95%
    Conductivity ≥97.3% IACS Customizable
    Width 10mm~200mm 5mm~400mm
    Thickness 2mm~20mm 1mm~80mm
    Length 100mm~6000mm Cut to any length
    Current Rating Up to 2000A Up to 6000A upon request
    Processing Cutting, Bending, Punching, Drilling Special shape, grooving, laser marking
    Surface Treatment Bare Copper / Tin Plated Silver/Nickel Plated, Insulated
    Insulation (Optional) PVC / XLPE PA12, Heat‑shrink tube, Epoxy coating
    Working Temperature -40℃~+125℃ High‑temp resistant up to 150℃
    Application Scope

    EV DC fast charger & AC charging station internal power distribution.

    Power inverter, converter, UPS and rectifier high‑current connection.

    Energy storage system (ESS) battery pack & cabinet interconnection.

    New energy vehicle motor controller & high‑voltage box.

    Photovoltaic inverter, wind power converter industrial power cabinet.

    High‑current industrial equipment and power distribution engineering.

    Production & Quality Control
    1 Raw material inspection
    2 CNC precision machining
    3 Deburring & smoothing
    4 Surface plating / insulation
    5 Low inductance & high‑current test
    6 Dimension inspection
    7 Vacuum anti‑oxidation packaging