Customized Copper-Aluminum Transition Busbar
The technical specific for Copper-Aluminum Transition Busbar
Parameter Category |
Technical Data |
Instruction |
Material |
Copper end: T2/T3 copper (conductivity ≥ 98% IACS) Aluminum end: 1060/1070 pure aluminum (conductivity ≥ 62% IACS) |
Ensure excellent conductivity and corrosion resistance |
Specific |
Thickness: 3 - 30mm Width: 40 - 160mm Length: Customized as requirement |
Suitable for different current ratings and installation spaces |
Craft |
Friction welding, flash welding, explosion welding |
Metallurgical bonding results in high weld strength, without pores or oxide scales. |
Surface Treatment |
Copper end (tin-plated / silver-plated) Aluminum end (passivated / anodized) |
Enhance corrosion resistance and reduce contact resistance |
Electrical performance |
Contact resistance ≤ 0.1μΩ Current carrying capacity: Calculated based on cross-sectional area (aluminum side usually has a capacity reduction of 15%) |
Ensure stable current transmission |
Mechanical properties |
The composite strength is ≥ 90% of the base material strength of the busbar. Bending performance: ≥ 180° with no cracks. |
Adapt to the stress changes during installation and operation |
The application for Copper-Aluminum Transition Busbar
Power plants and substations: Connections between copper busbars and aluminum busbars, connections of transformer leads
Electrical equipment manufacturing: High and low voltage switch cabinets, circuit breakers, transformers, etc. - copper-aluminum terminal connections
New energy field: Copper-aluminum transition connections for photovoltaic inverters and wind power converters
Industrial automation: PLC control cabinets, servo systems, frequency converters - copper-aluminum wiring conversion
Rail transportation: Copper-aluminum connection points for locomotive traction systems and power supply lines
Building electrical: Bus duct copper-aluminum connections in large commercial complexes and data centers

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