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Customized C11000 Copper Special Shaped Busbar - High Precision Electrical Conductor from China Suppliers and Factory

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Introducing our Customized C11000 Copper Special Shaped Busbar, a high-precision electrical conductor engineered to meet specific connection requirements. Crafted from C11000 (ETP) copper with a purity level of ≥99.9%, this busbar offers outstanding conductivity, ductility, and corrosion resistance. Utilizing advanced CNC manufacturing techniques such as bending, punching, drilling, and cutting, our factory can customize the busbar into various shapes, including L-shape, U-shape, Z-shape, and other intricate profiles to accommodate tight installation spaces. We also offer optional tin plating (0.8–3μm) or nickel plating (1–5μm) to further enhance anti-oxidation and anti-corrosion capabilities.

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This product is widely utilized across various sectors such as new energy, energy storage, switchgear, data centers, and power distribution systems. As a leading supplier from China, we are committed to delivering high-quality solutions tailored to your needs.

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    Material & Construction
    Base Material: C11000 (ETP) Red Copper, 99.9% min purity
    Temper: Soft annealed (O60), half‑hard (H02), full hard (H04)
    Surface Treatment: Bare, tin plating (0.8–3μm), nickel plating (1–5μm)
    Machining: CNC bending, punching, drilling, milling, cutting
    Insulation (Optional): PVC/PE heat shrink tube, epoxy coating, UL94V‑0 rated
    Technical Specifications
    Parameter Value
    Material C11000 (ETP) Copper
    Copper Purity ≥99.9%
    Conductivity ≥100% IACS
    Resistivity ≤0.0177 Ω·mm²/m
    Thickness 3–20 mm (custom)
    Width 20–300 mm (custom)
    Length 100–6000 mm (custom)
    Machining Accuracy ±0.05 mm
    Working Temperature -40℃ ~ +120℃
    Plating Thickness Tin: 0.8–3μm; Nickel: 1–5μm
    Standards ASTM B152, ASTM B187, IEC 60439, RoHS
    Common Custom Shapes
    L‑shaped: 5–10mm thickness, 40–100mm width
    U‑shaped: 6–12mm thickness, 50–120mm width
    Z‑shaped: 8–15mm thickness, 60–150mm width
    Irregular: Custom bends, notches, multi‑angle profiles. All dimensions and geometries are available per drawings or samples.
    Why Choose Us
    10+ Years Specialized Manufacturer in C11000 copper busbars and custom profiles
    One‑stop OEM/ODM Service: Design, machining, plating, insulation, packaging
    Strict ISO 9001 Quality System and international standard compliance
    Competitive Factory Price with no middlemen
    Global Export Experience to Europe, America, Southeast Asia, Middle East, etc.
    Packaging & Delivery
    Packaging: Moisture‑proof film + anti‑scratch paper + export carton + wooden pallet
    MOQ: 5 pcs for standard custom shapes; 1 pc for prototypes (negotiable)
    Lead Time: 5–7 days for simple shapes; 7–15 days for complex profiles
    Shipping: By sea, air, or express (DHL/FedEx/UPS)
    Frequently Asked Questions
    Q What is C11000 copper and why is it used for busbars?
    C11000 (ETP — Electrolytic Tough Pitch) copper offers a minimum purity of 99.9%, delivering electrical conductivity of ≥100% IACS and extremely low resistivity (≤0.0177 Ω·mm²/m). These properties make it the industry standard for busbars used in power distribution, switchgear, and electrical panels where maximum current efficiency is critical.
    Q Can you produce busbars according to my custom drawings or samples?
    Yes. We fully support OEM/ODM orders. You can provide 2D/3D drawings, CAD files, or physical samples. Our engineering team will review the design and confirm feasibility before production. All custom shapes — including L, U, Z, and irregular profiles — are available with CNC machining accuracy of ±0.05 mm.
    Q What surface treatment options are available for copper busbars?
    We offer several surface treatment options: bare copper (no coating), tin plating (0.8–3μm) for improved solderability and corrosion resistance, and nickel plating (1–5μm) for high-temperature and harsh-environment applications. Optional insulation with PVC/PE heat shrink tubing or epoxy coating (UL94V‑0 rated) is also available.
    Q What is the minimum order quantity (MOQ) and lead time?
    The MOQ is 5 pieces for standard custom shapes. For prototype or sample orders, we accept as low as 1 piece (negotiable). Lead time is typically 5–7 business days for simple shapes and 7–15 business days for complex or multi-step profiles, depending on order volume and specifications.
    Q Which international standards do your copper busbars comply with?
    Our C11000 copper busbars are manufactured in compliance with ASTM B152, ASTM B187, and IEC 60439 standards. All products are RoHS compliant, ensuring they meet environmental and safety requirements for global markets including Europe, North America, and Southeast Asia.
    Q How are the busbars packaged and shipped internationally?
    Each order is carefully packed with moisture-proof film, anti-scratch protective paper, export-grade cartons, and wooden pallets to prevent damage in transit. We ship worldwide via sea freight, air freight, or express courier services (DHL, FedEx, UPS). Our team will recommend the most cost-effective shipping method based on your order size and destination.