Customizable Flexible Braided Copper Busbar from China Suppliers - High Voltage Factory Solutions
The Advantages of Flexible Braided Copper Busbar
⚡
1. Good Conductivity
Copper terminals make current transmission more stable and avoid problems such as wire heating and short circuits when used in circuits.
🛡️
2. Corrosion Resistance
Can be used for a long time in various environments without being easily corroded. Unlike steel terminals, copper resists oxidation and water corrosion, ensuring longer service life and better signal quality.
🔧
3. Easy to Install
Fixed connections can be made through welding and crimping, without the need for specialized wiring techniques.
✅
4. Reliable and Secure
Reduces contact damage and wire disconnection, thereby reducing circuit faults and enhancing the overall stability of the circuit.
Technical Data for Flexible Braided Copper Busbar
| Material | T2 (C11000) Copper Wire (Copper content ≥99.95) |
| Size | Customized |
| Finish | Bare, Tin Plating, Nickel Plating, Silver Plating |
| Single Wire Diameter |
0.05mm (AWG 44) 0.07mm (AWG 41) 0.10mm (AWG 38) 0.12mm 0.127mm (AWG 36) 0.15mm (standard) 0.20mm (AWG 32) 0.25mm 0.254mm (AWG 30) |
| Cross Sectional Area | 1.5mm² – 5000mm² |
| Working Temperature | -50ºC to 120ºC |
| Ampacity | 20A to 1500A |
| Certification | ROHS; CE; REACH... |
The Application for Flexible Braided Copper Busbar
-
1. Photovoltaic and Wind PowerPhotovoltaic modules: Internal wiring of the combiner box, connection between the inverter and the photovoltaic array (good heat dissipation, suitable for outdoor sun exposure and low temperature frost).
-
2. Rail Power Supply SystemTraction substation: Flexible connection between catenary and distribution equipment (adapted to track settlement and temperature deformation).
-
3. Industrial Electrical Appliances① Circuit breakers, contactors, relays: Flexible connection of incoming and outgoing line terminals (reducing the impact of short-circuit electroforce on terminals and facilitating installation and commissioning);
② Frequency converter, soft starter, UPS power supply: Connection between the internal power module and the output terminal (good heat dissipation, adapting to the thermal expansion of the module after heating).
Customization Options For Flexible Braided Copper Busbar
⚙️
The busbar length, width, thickness, hole number and sizes, Cross Sectional Area, Single Wire Diameter, plating, bent at angle, combined connector, high ampacity requirements — all can be customized as per your request.
Package & Shipping For Flexible Braided Copper Busbar
Frequently Asked Questions (FAQ)
Q What material is used in Flexible Braided Copper Busbar?
The busbar is made from T2 (C11000) copper wire with a copper content of ≥99.95%, ensuring excellent electrical conductivity and long-term reliability.
Q What surface finishes are available for the busbar?
We offer four finish options: bare copper, tin plating, nickel plating, and silver plating. Each finish provides different levels of corrosion resistance and conductivity to suit various application environments.
Q What is the working temperature range of the Flexible Braided Copper Busbar?
The busbar is designed to operate reliably within a temperature range of -50ºC to 120ºC, making it suitable for both extreme cold and high-heat industrial environments.
Q Can the busbar be customized to specific dimensions and requirements?
Yes. All key parameters including length, width, thickness, hole number and size, cross-sectional area, single wire diameter, plating type, bend angle, combined connectors, and high ampacity requirements can be fully customized to meet your specific needs.
Q What certifications does the Flexible Braided Copper Busbar hold?
Our Flexible Braided Copper Busbar complies with ROHS, CE, and REACH certifications, ensuring it meets international environmental and safety standards.
Q What industries and applications is this busbar suitable for?
The busbar is widely used across photovoltaic and wind power systems, rail power supply systems, and industrial electrical appliances including circuit breakers, frequency converters, soft starters, and UPS power supplies.