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Custom Copper-Aluminum Composite Transition Bus Bar for New Energy Inverter & Energy Storage Cabinet

Custom Copper-Aluminum Composite Transition Bus Bar is a professional bimetallic conductive component specially optimized for new energy power systems. Adopting high-purity T2 copper and 1060 aviation aluminum, it is integrated by explosion welding or friction welding metallurgical composite technology. The product perfectly solves the electrochemical corrosion and high heating problems caused by direct copper-aluminum docking.
Tailored for energy storage cabinet, power inverter, solar power generation and new energy power distribution equipment,
it supports full-custom size, CNC precision machining and diversified surface treatment. It is an essential high-stability conductive connector for medium and high-power new energy power equipment.

    Custom Copper-Aluminum Composite Transition Bus Bar for New Energy Inverter & Energy Storage Cabinet
    Technical Parameters
    Item Technical Specification
    Raw Material T2 High Purity Copper + 1060 Pure Aluminum
    Composite Technology Explosion Welded / Friction Welded (Metallurgical Bonding)
    Surface Treatment Bare / Tin Plating / Nickel Plating (Customizable)
    Conductivity ≥97% IACS, Ultra-low contact resistance
    Working Temperature -40℃ ~ 125℃ (Adapt to harsh energy storage working conditions)
    Custom Service Size, punching, bending, hole spacing, plating range OEM customization
    Certification ISO9001, RoHS, REACH Compliant
    Core Product Advantages
    • High Stability for Long-term Power Operation Molecular-level integrated composite structure, no delamination, no cracking, and stable performance during long-term high-current operation of energy storage inverters. Effectively avoids equipment failure caused by busbar aging.
    • Low Heat Generation & High Safety Excellent electrical conductivity minimizes contact resistance, greatly reduces heat generation during frequent charge and discharge cycles of energy storage systems, and improves the overall safety and service life of power equipment.
    • Anti-corrosion & Anti-oxidation Solves the galvanic corrosion defect of traditional copper-aluminum lap joints. Optional tin/nickel plating enhances oxidation and corrosion resistance, adapting to humid and closed energy storage cabinet working environment.
    • Full-scene Customization One-stop custom service including arbitrary length, width, thickness, precision hole punching, bending and chamfering. Perfectly fit various mainstream inverter and energy storage cabinet internal installation structures.
    • Cost-effective Power Solution Combines the high conductivity of copper and the lightweight low-cost advantage of aluminum. While ensuring power performance, it effectively reduces the overall equipment manufacturing cost for new energy manufacturers.
    Application Scenarios
    New Energy Energy Storage Cabinet
    Special transition busbar for internal wiring and power connection of industrial and commercial energy storage cabinets, battery cluster connection terminals.
    Solar / PV Inverter
    Copper-aluminum transition connection for photovoltaic inverter, wind power inverter and new energy power conversion equipment.
    UPS & Power Supply System
    High-current transition connection for industrial UPS, switching power supply and rectifier equipment, stable power transmission.
    New Energy Power Distribution Equipment
    Supporting conductive accessories for new energy power distribution cabinets, energy storage container internal power wiring.
    Custom Processing Capability
    • Size Customization: Non-standard custom thickness, width, total length according to customer drawings and installation requirements
    • Precision Machining: Professional CNC drilling, punching, bending, chamfering, slotting and cutting processing
    • Surface Customization: Local/full tin plating, nickel plating, anti-rust treatment, customized conductive and anti-corrosion performance
    • Flexible Order Support: Support sample testing orders, small batch trial production and large batch project customized orders
    Packaging & Shipping
    • Inner Packaging: Single piece anti-rust oil treatment + PE stretch film wrapping + foam shockproof protection
    • Outer Packaging: Export carton or fumigated wooden box, effectively prevent collision, deformation and moisture damage during long-distance transportation
    • Shipping Method: Support sea freight, air freight, international express, meet different customer delivery cycle requirements