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Copper Foil Flexible Busbar For Switchgear

Copper foil flexible busbar is made of high-quality T2(C11000) purple copper foil as the conductor material and is composed of multiple layers of copper foil sheets. Molecular diffusion welding process is adopted. The copper foil lamination parts are pressed together and formed by high current heating and pressure welding. 

The product has no fixed standard model and can be fully customized according to customer requirements. 

Size customization: Supports design of length, width and thickness as needed to adapt to different installation Spaces

Structural customization: Irregular structures, specific hole diameters and hole position layouts can be designed

Process customization: Optimize the number of layers and welding processes based on the usage scenarios

Customized surface treatment: Select anti-corrosion and conductive treatment solutions such as tin plating, nickel plating, and silver plating as required

    Copper foil flexible busbar Features

    Strong flexibility and high adaptability
    The highly flexible and adaptable structure is composed of multiple layers of thin copper foil, capable of achieving an Angle offset of ±15°. It can effectively compensate for installation errors of equipment, absorb stress caused by mechanical vibration and thermal expansion and contraction, and prevent the breakage of hard connections due to deformation or vibration. It is suitable for dynamic working conditions such as the vibration during the operation of new energy vehicles and the temperature difference between day and night of photovoltaic inverters.

    Lightweight and compact
    The density of red copper is only 8.9g/cm³. The product combines the advantages of high current carrying capacity and lightweight. It is compact in size and does not occupy too much installation space. It can be adapted to compact layout scenarios such as battery modules and switchgear, while reducing the overall weight of the equipment.

    Low inductance anti-interference
    The special stacked structure design can reduce the inductance value (usually less than 10nH, and as low as less than 5nH in high-frequency scenarios), which can reduce the switching loss in power electronic equipment, optimize electromagnetic compatibility, and is suitable for high-frequency application scenarios such as frequency converters and vacuum circuit breakers.

    The technical data for Copper foil flexible busbar

    Material

    T2 copper /C11000/Cu-ETP 99.9% purity 

    Size

    Customized

    Finish

    bare, tin plating, nickel plating,Silver Plating.

    Single Foil Thickness

    0.03mm; 0.05mm ;0.10mm (standard); 0.20mm; 0.30mm; 0.40mm 0.50mm

    Working Temperature

    -50ºC to 115ºC

    Ampacity

    20A to 1500A

    Inductance value

    usually < 10nH (for high-frequency applications, it can be as low as < 5nH)

    The application for Copper foil flexible busbar

    In the field of new energy vehicles: (Between power battery modules, battery packs and motor controllers)

    In the field of energy storage systems: (Photovoltaic energy storage combiner boxes, commercial and industrial energy storage cabinets, grid-level grid-type energy storage systems)

    Industrial power equipment field: (Switchgear; transformers and welding machines; frequency converters and inverters)

    In the field of rail transit: (Traction converters for high-speed trains and subways)

    Aerospace and Marine fields: (Flexible conductive components for aerospace equipment and Marine power systems, adapting to harsh environments such as extreme temperatures, strong vibrations, and high humidity, ensuring the stable operation of precision electrical systems)

    Package & Shipping for Copper foil flexible busbar

    Package&Shipping
    2-copies3-17

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