Copper Flexible Busbar for High Voltage Distribution Cabinet - China Suppliers & Factory with Customized Options
⚡ Chief Features for the Copper Flexible Busbar
- ✱ Excellent electrical conductivity and current-carrying capacity
- ✱ Good flexibility and deformation adaptability
- ✱ Stable structural reliability
- ✱ Low inductance and anti-interference performance
- ✱ Easy to install
📋 Technical Data for Copper Flexible Busbar
| Material | T2 copper / C11000 / Cu-ETP 99.9% purity |
| Size | Customized |
| Finish | Bare, Tin Plating, Nickel Plating, Silver Plating |
| Single Foil Thickness | 0.03mm; 0.05mm; 0.10mm (standard); 0.20mm; 0.30mm; 0.40mm; 0.50mm |
| Working Temperature | -50ºC to 115ºC |
| Ampacity | 20A to 1500A |
| Inductance Value | Usually < 10nH (for high-frequency applications, it can be as low as < 5nH) |
🔌 Applications for Copper Flexible Busbar
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1 Between the Circuit Breaker and the BusbarConnect the incoming and outgoing lines of the high-voltage circuit breaker with the busbar inside the cabinet. This reduces vibration and compensates for installation deviations, preventing damage to equipment from hard connections.
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2 Flexible Connection of Disconnect Switches and Load SwitchesEnsure reliable conductive performance during operation without generating stress or heat.
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3 Connections of Transformers and BushingsFlexible transitions between high-voltage current/voltage transformers, wall-mounted bushings and busbars, reducing vibration and assembly stress.
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4 Expansion Joints / Compensation SectionsUsed for thermal expansion and contraction compensation of long busbars, replacing traditional expansion joints, providing better conductivity and a more compact structure.
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5 Flexible Conductive Connections Within GIS and Ring-Main UnitsThe internal space of high-voltage gas-insulated switchgear is small and the assembly requirements are high. Copper foil soft connections have good flexibility and are easy to install.
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6 Grounding Circuits and Neutral Point ConnectionsFlexible connections of the neutral point and grounding switches in high-voltage cabinets, ensuring stable current flow, resistance to vibration and high reliability.
📦 Package & Shipping for Customized Copper Laminated Flexible Busbar
❓ Frequently Asked Questions
Q What material is used in the Copper Flexible Busbar?
Our Copper Flexible Busbar is made from T2 copper (C11000 / Cu-ETP) with a purity of 99.9%, ensuring excellent electrical conductivity and long-term performance reliability.
Q What surface finishes are available for the Copper Flexible Busbar?
We offer four surface finish options: bare copper, tin plating, nickel plating, and silver plating. The appropriate finish can be selected based on your application environment and performance requirements.
Q Can the size and thickness of the Copper Flexible Busbar be customized?
Yes, sizes are fully customizable. Single foil thickness options range from 0.03mm to 0.50mm, with 0.10mm being the standard thickness. We can tailor dimensions to meet your specific project requirements.
Q What is the operating temperature range and current capacity of the Copper Flexible Busbar?
The Copper Flexible Busbar operates reliably within a temperature range of -50ºC to 115ºC and supports an ampacity of 20A to 1500A, making it suitable for a wide range of electrical power applications.
Q What are the main application scenarios for Copper Flexible Busbars?
Copper Flexible Busbars are widely used in high-voltage switchgear, circuit breaker connections, transformer and bushing transitions, GIS and ring-main units, expansion joints, and grounding/neutral point connections in power distribution systems.
Q What is the inductance value of the Copper Flexible Busbar, and is it suitable for high-frequency applications?
The inductance value is typically less than 10nH. For high-frequency applications, it can be engineered to as low as less than 5nH, providing excellent anti-interference performance and making it ideal for demanding power electronics environments.










