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Copper Clad Aluminum Busbar For Rail Transit

The copper-clad aluminum conductor is a bimetallic composite material produced by the coating-welding-tubing method. The core is high-purity aluminum, and the outer layer is coated with a high-conductivity copper layer. It combines the excellent conductivity and corrosion resistance of copper with the lightweight and low-cost characteristics of aluminum, making it an ideal alternative to pure copper conductors.

It is widely used in cables, motors, electronic equipment, and other fields.

    The Technical Specific For Cu Clad Al Busbar

    Parameter Category

    Technical Data

    Thickness of the copper layer

    ≥0.1mm (customizable)

    Electrical conductivity

    ≥80% IACS (at 20℃)

    Density

    Approximately 3.6g/cm³

    Tensile strength

    ≥120MPa

    Corrosion resistance

    Neutral salt spray test: ≥ 48 hours - No rusting occurred

    Working Temperature

    -40℃~150℃

    Production process For Copper Clad Aluminum Busbar

    Material selection: High-purity aluminum rods (99.7%) + Oxygen-free copper strips (99.9%)

    Coating: Copper strips are wrapped around the aluminum core and then welded at high temperature to form a composite billet.

    Stretching: Through multiple molds, the copper-coated aluminum conductor is stretched to obtain the specified specifications

    Tempering: Low-temperature tempering treatment to enhance the flexibility and conductivity of the conductor

    Testing: Full-process online testing (copper layer thickness, conductivity, dimensional accuracy)

    The Application For Cu Clad Al Busbar

    Wire and cable industry: Power cables, control cables, communication cables conductors, reducing the overall weight and cost of cables

    Electrical appliances: Motor windings, transformer coils, switch components, improving the heat dissipation performance of equipment

    Rail transportation: Line bundles for high-speed rail and subway, lightweight design to reduce the load on the vehicle body

    New energy equipment: Photovoltaic inverters, energy storage battery connection lines, adapting to high-power transmission requirements

    Building wiring: Home wiring, engineering wiring, offering better cost performance than pure copper wires

    OEM/ODM Customization For Cu clad Al Busbar

    Specification Customization: Support customization of round wires/flat wires with different diameters and cross-sectional dimensions

    Surface Treatment: Tin plating or nickel plating to enhance welding properties and corrosion resistance.

    Packaging Customization: Provide packaging options such as rolls, coils, and cut pieces according to customer requirements, to meet the feeding requirements of automated production lines

    Technical Support: Provide product selection suggestions and processing process guidance to assist customers in optimizing product solutions

    FAQ For Cu clad Al Busbar

    Q1: Could copper-clad aluminum conductors replace pure copper?

    A: They can completely replace pure copper in medium and low voltage, short-distance transmission scenarios (such as home wiring, control cables), and offer better cost performance; for long-distance high-voltage transmission, it is recommended to select the model based on actual needs.

    Q2: How is the welding performance of copper-clad aluminum conductors?

    A: The outer copper layer has excellent welding properties and can be welded using methods such as soldering or argon arc welding, ensuring a secure and non-detachable connection.

    Q3: How long is the delivery period for the product?

    A: Standard specifications are delivered within 5-7 working days of order placement, while custom specifications take 10-15 working days.

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    Package&Shipping

    Package&Shipping
    2-copies3-17

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