Copper Clad Aluminum Busbar for Rail Transit - High Conductivity, Lightweight Solution from China Suppliers and Factory
The Technical Specific For Cu Clad Al Busbar
| Parameter Category | Technical Data |
|---|---|
| Thickness of the copper layer | ≥0.1mm (customizable) |
| Electrical conductivity | ≥80% IACS (at 20℃) |
| Density | Approximately 3.6g/cm³ |
| Tensile strength | ≥120MPa |
| Corrosion resistance | Neutral salt spray test: ≥ 48 hours - No rusting occurred |
| Working Temperature | -40℃~150℃ |
Production Process For Copper Clad Aluminum Busbar
- 1 Material Selection: High-purity aluminum rods (99.7%) + Oxygen-free copper strips (99.9%)
- 2 Coating: Copper strips are wrapped around the aluminum core and then welded at high temperature to form a composite billet.
- 3 Stretching: Through multiple molds, the copper-coated aluminum conductor is stretched to obtain the specified specifications.
- 4 Tempering: Low-temperature tempering treatment to enhance the flexibility and conductivity of the conductor.
- 5 Testing: Full-process online testing (copper layer thickness, conductivity, dimensional accuracy).
The Application For Cu Clad Al Busbar
Power cables, control cables, communication cables conductors, reducing the overall weight and cost of cables.
Motor windings, transformer coils, switch components, improving the heat dissipation performance of equipment.
Line bundles for high-speed rail and subway, lightweight design to reduce the load on the vehicle body.
Photovoltaic inverters, energy storage battery connection lines, adapting to high-power transmission requirements.
Home wiring, engineering wiring, offering better cost performance than pure copper wires.
OEM/ODM Customization For Cu Clad Al Busbar
Support customization of round wires/flat wires with different diameters and cross-sectional dimensions.
Tin plating or nickel plating to enhance welding properties and corrosion resistance.
Provide packaging options such as rolls, coils, and cut pieces according to customer requirements, to meet the feeding requirements of automated production lines.
Provide product selection suggestions and processing process guidance to assist customers in optimizing product solutions.
FAQ For Cu Clad Al Busbar
They can completely replace pure copper in medium and low voltage, short-distance transmission scenarios (such as home wiring, control cables), and offer better cost performance; for long-distance high-voltage transmission, it is recommended to select the model based on actual needs.
The outer copper layer has excellent welding properties and can be welded using methods such as soldering or argon arc welding, ensuring a secure and non-detachable connection.
Standard specifications are delivered within 5–7 working days of order placement, while custom specifications take 10–15 working days.
The minimum copper layer thickness is ≥0.1mm, and it can be customized to thicker specifications based on your specific application requirements and performance needs.
We offer tin plating and nickel plating surface treatments to enhance welding properties and improve corrosion resistance, ensuring longer service life in demanding environments.
Yes. With a working temperature range of -40℃ to 150℃ and a neutral salt spray test result of ≥48 hours without rusting, the Cu Clad Al Busbar is well-suited for both indoor and outdoor applications in demanding conditions.
Package & Shipping
