China Copper Aluminium Transition Bar for Electrical Connection - Suppliers & Factory Direct Quality
Copper Aluminium Transition Bar for Electrical Connection
High-Performance Bimetallic Solution for Industrial Power Systems
Key Features
Bimetallic Composite Technology
Integrated explosion welding / friction welding process, tight combination of copper and aluminum, no cracking, no delamination.
Excellent Electrical Conductivity
High-purity raw material ensures low resistivity, strong over-current capacity, reduce heat generation and energy loss.
Anti-corrosion & Durable
Surface treated with tin plating / natural oxidation protection, anti-oxidation, anti-galvanic corrosion, adapt to harsh working environment.
Custom Support
Customizable size, thickness, hole distance, drilling, bending and surface treatment according to drawings.
High Mechanical Strength
Good toughness and structural stability, not easy to deform, easy for installation and wiring.
Product Parameters
Material
T2 Copper + 1060/6063 Aluminum
Processing Technology
Explosion welding / friction welding compound
Surface Finish
Bare / Tin Plated / Nickel Plated
Working Temperature
-40℃ ~ +125℃
Application
High current connection, power distribution, new energy, electrical cabinet
Certification
ISO quality standard compliant
Custom Service
OEM & ODM available
Application Scope
Power distribution cabinet & low-voltage switchgear
New energy storage & PV photovoltaic system
UPS, inverter and power equipment
Industrial automation electrical facilities
Transformer, box substation connection
Railway, communication power supply system
Packaging & Delivery
Packaging
Moisture-proof film + anti-scratch paper + export carton + wooden pallet
MOQ
10 pcs for standard custom shapes; 5 pcs for prototypes (negotiable)
Lead Time
5–7 days for simple shapes; 7–15 days for complex profiles
Shipping
By sea, air, or express (DHL/FedEx/UPS)
Frequently Asked Questions (FAQ)
Q
What raw materials are used in the transition bar?
We utilize high-grade T2 Copper paired with 1060 or 6063 Aluminum to ensure exceptional electrical conductivity, mechanical durability, and thermal performance.
Q
How are copper and aluminum bonded together?
We employ advanced explosion welding or friction welding processes. This ensures a tight molecular metallurgical bond that prevents cracking, separation, or delamination under high mechanical and thermal loads.
Q
How does this product prevent galvanic corrosion?
The seamless composite interface eliminates microscopic voids, while surface finishes such as tin plating, nickel plating, or natural oxidation protection shield the joint from oxidation and electrochemical corrosion in harsh environments.
Q
Can I order custom sizes, hole patterns, and shapes?
Yes, OEM and ODM customization is fully supported. We can customize dimensions, thickness, bending angles, hole diameters, pitch spacing, and plating according to your technical drawings.
Q
What is the minimum order quantity (MOQ) and delivery lead time?
The standard MOQ is 10 pcs for custom shapes and 5 pcs for prototypes (negotiable). Production lead time typically takes 5–7 days for simple configurations and 7–15 days for complex profiles.
Q
What operating temperature range can the transition bar withstand?
The transition bars are engineered to operate reliably in ambient temperature ranges from -40°C up to +125°C, making them suitable for demanding industrial and outdoor energy systems.